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In practicality, I wouldn't gap automotive gauge sheet metal. If I could fuse it without filler, I would. Less chance of popping a hole in it, and less work to finish it afterwards.
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Learn why MIG, pulsed MIG, TIG and pulsed TIG are the ideal choices when welding sheet metal. When welding thin metal, the main objective is to avoid warping, burn-through and excessive heat-affected zones while still ensuring the weld has enough mechanical strength for the application.
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